Use a propane torch to heat up the stuck roll pin until it s red hot. If you still cant get it unbolt the diff and slide it forward to get it apart.
Apply plenty of penetrating oil while you drill to act as a coolant.
How to get roll pin out of rzr drive shaft. Rzr excessive drive shaft yoke play how to fix the problem. I elected to remove my. If you have a rzr 1000 or tur.
The manual tells you to drive out the roll pin and do some funky things to get the shaft out. After you get the roll pin out push the drive shaft back and off of it on the other end it will slide in and out a little. The driveshaft will slip off the transmission with no problem and it will all come out as one.
The center hole of the pin is then tapped so a bolt can be inserted. Drive shaft yoke fix. There is no good way to get that pin out with the diff still in the machine.
The u joints need replacing and the drive shaft needs to be removed. Freeze and heat the roll pin to loosen it if the pin is in a small object. I did mine and it took longer to go that way than to just pull the diff.
Then retrieve the object from the freezer and take it out to your garage or workshop. Place the metal object with the roll pin in it in the freezer for 4 5 hours. The bolt is then used to pull the pin from the hole.
We re back working on the 2012 rzr 570 to remove the drive shaft. On this episode of extreme utv tech we are going to show you how to solve your polaris rzr drive shaft issues once and for all. In such cases the center of the roll pin may have to be drilled out with a carbide drill bit.